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About usHuizhou Huigao Automation Equipment Co., LTD., founded in 2005, has been committed to the design and manufacture of high-quality electroplating equipment and surface treatment production equipment for many years....
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ProductSpecializing in the manufacture of various automated surface treatment equipment and equipment maintenance services for the PCB, hardware, plastic electroplating, and aluminum oxidation industries.
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NewsIt has advanced production equipment, 3 automatic gantry beam welding machines, 3 automatic spot welding machines, two 200-meter-long plastic spray lines, and a complete and scientific quality management system.
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ServiceHuizhou Huigao Automation Equipment Co., LTD., founded in 2005, has been committed to the design and manufacture of high-quality electroplating equipment and surface treatment production equipment for many years....
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ContactIf you have business needs, please call +86 752-6988 456 for consultation. We will arrange professionals to communicate with you in time to fully understand your actual needs and provide solutions quickly.
Development trend of electroplating equipment - automation of system control
release time:
2021-09-15
With the development of automation technology, the traditional manual production line has been gradually eliminated, and the automatic electroplating equipment plating production line has been adopted by more and more enterprises. The early automated production lines mainly relied on imports. With the continuous development of domestic automation technology, the automation of electroplating production lines is increasing, and the operation is more stable and reliable. According to statistics, more than 90% of domestic automatic electroplating production lines are localized. , In the global market, domestic automatic production lines also have a place.
With the development of automation technology, the traditional manual production line has been gradually eliminated, and the automatic electroplating equipment plating production line has been adopted by more and more enterprises. The early automated production lines mainly relied on imports. With the continuous development of domestic automation technology, the automation of electroplating production lines is increasing, and the operation is more stable and reliable. According to statistics, more than 90% of domestic automatic electroplating production lines are localized. , In the global market, domestic automatic production lines also have a place.
The fully automatic electroplating production line is designed with different loading methods and running rhythms according to the size and output of the product. After compiling the corresponding running program, the crane will automatically act according to the system requirements, so as to realize the automatic operation of the production process. The entire electrical control system is controlled by PLC and industrial computer (optional), which has strong anti-interference ability and ensures long-term continuous and stable operation of the system. The system has a good man-machine interface and database functions. The man-machine interface is displayed in all Chinese, and the operation is simple. It can realize functions such as operation, prompting, and help. Two databases, real-time and historical, are established in the computer. The historical database can realize the historical record and storage function of process parameters, which is convenient for the traceability of product quality and the management and analysis of production status. The real-time database can dynamically display the running status of the entire production line and monitor the process parameters. The recording and generation of various statistical reports can be completed through the database function.
The production line system operates in two states: automatic and manual. When the automatic state fails, manual control can be selected. After the fault is eliminated, the automatic operation can be resumed, and the entire line will not be affected due to the failure of a certain station, resulting in production stoppage. The production line is equipped with a manual operation box on the operation surface, which can realize manual/automatic conversion, system start/emergency stop and translation and lifting operations; there is a self-diagnosis function when the driving program is running. Prevent the occurrence of faults such as over-limit translation, over-limit lift and motor overheating.
Improving the automation control of electroplating equipment can not only effectively improve production efficiency, reduce labor intensity of workers, but also carry out targeted structural design that cannot be achieved by traditional manual production according to product characteristics, thereby improving the quality of electroplating products. For example, for the barrel plating production line, the automatic operation design of the automatic opening and closing of the barrel door and the swing barrel is carried out. In the production process, when the drum is rotated until the drum door faces the anode, the drum door is opened, so that the solution in the drum can be updated in time; and because there is no shielding of the drum door, the power line remains relatively unobstructed, When the constant voltage is maintained, the current density during electroplating increases accordingly, which can speed up the deposition rate of the coating and effectively avoid the problem of "barrel printing" on the workpiece.
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